12 volt battery for powering paintless lights, etc.
PDR Tools

How paintless dent repair techs move freely on 12 volts

Why does a paintless tech use batteries in a shop wired for electricity?
One word: CORDS!
Rolling over them is a pain and costs you time and aggravation.
Another tech is moving a car in behind yours. He parked his wheels right on your cord.
Use 12 volt batteries on your lights, your glue cart and even on your tool cart, and you’re free to move about the shop unimpeded. Speed is key and not fiddling around with cords makes you even quicker.
12 volt battery for powering paintless lights, etc.
What batteries work best?
If you travel at all with them (and you will), the sealed gel cell type work best. Just ask Drew Lechtenberg of DruzToolz.com. He was using the wet cell kind and carried all his tools, clothes and even motorcycle in a large, enclosed trailer. When he arrived at our shop to help us with a hail storm, some of the batteries turned over and spilled acid everywhere. At the time, Drew would rather buy new stuff than do laundry, and his trailer was filled full of clothes on hangers. Clothes and battery acid do not mix.

Fortunately, their are plenty of choices in the sealed lead acid battery field. This by way of the electric wheelchair industry.
Three things will drive your battery choices. Weight, size and capacity. They are all tied together, so lets focus on capacity.

Batteries are measured in amp hours and its just like it sounds. A 33 amp hour battery can drive an item that draws 1 amp for 33 hours. Your mileage may vary, for a number of reasons. Battery age, the device type (i.e. motors draw differently than lights), and how crucial it is to stay at or near 12 volts.
The last reason noted there might not seem so important to you except for one thing. It directly affects your battery’s life.
One of the leading makers of battery testing devices in the world happens to be located here in Tulsa. I was talking with Andy McKay of Maccor one day, and I asked him what’s the best way to make these batteries last longer?
“Don’t run them down past 90% of their given voltage.”
For 12 volts this means keep it at 10.8 volts or higher.
Andy also told me, “Sealed Lead Acid batteries are not like the Ni-cads in yesterday’s cell phones. Running them down to nothing does not help. They have no memory effect. If you use it, charge it back up the same day.”
I was glad to learn this, as I’ve had some batteries last 3 years and some only 1. You can really tell when a battery starts to die. It just won’t last long as it used to.
For me, the 33Ah batts are sufficient and get me through a long day of pushing. I drop them onto a charger at night and good to go next day. I use one like this: U1-36NE Sealed Lead Acid Battery 12V 35AH with Nut and Bolt Terminal

I do know some guys who get by on much smaller batteries.
One breakthrough in paintless repair of late is the introduction of LED lights. These are very efficient and use less power than a fluorescent bulb.
LED’s use direct current right off the battery, while the fluorescent require an inverter to change the current to AC. The inverters waste a lot of power through heat due to constant switching.
For example, the current draw of an old fluorescent paintless dent light I measured was 1.2 amps. This light was 3 feet long and had a single bulb.
By comparison, my LED light with two 3 foot strips turned on showed a current load of only half that or .6 amps. So, the battery should last twice as long.
The charger technology has come a long way and will also help batteries live longer.
Deep cycle is what you want, but low amps are needed for sealed batteries, since they don’t vent.
I use a three bank charger made for a boat: MinnKota MK 315D On-Board Battery Charger (3 Banks, 5 Amps per Bank)
Had to add alligator clips to the ends, but I’m pretty handy with a solder gun. If you aren’t this version has clips already: Minnkota MK 110P 10 Amp Portable Battery Charger

This is a good beginning for the 12 volt paintless dent repair tech who wants to get fast and go cordless.
Haven’t touched on dimmers and glue guns yet, but will in a future post.
Would love to hear about your 12 volt setup. Leave a comment below.

Read More
PDR Tools

LED lights for Paintless Dent Repair


This is a review from last year for the Pro PDR solutions LED light.
The video is showing an earlier version we purchased with 4 strips. On a tip from Jeremy Neppl we bought two of the new version and had 1 green and 1 orange LED strip added in.
The green strip together with a white one are what we use most all the time now.
The orange gets no love from us at all, and we tend to forget its there.
Each strip has its own switch so you can try different combos.
You can run 2 strips at a time and the battery consumption will equal 1 of the old fluorescent style lights with 1 bulb. (Around 30 watts.)
There’s been some confusion about these lights and running multiple strips like a line board as taught by some instructors.
You can only look at one strip at a time, and running more than two or three strips will suck your batteries down fast.

LED lights are more like a hybrid of a shadow light and sprayed fog. You get the best of both lights here. The bottoms show well and pushing clean is made easier since the pushes really pop. How you position it is key.
There is an advantage to having the strips far apart. This can mimic having two lights, one high, one lower. Pro PDR offers the fathead light which really takes advantage of this.

Less Eye Fatigue
Though you can’t see it, fluorescent tubes oscillate or cycle light from one end of tube to the other. Some say this is harmful to the eyes. I’m no scientist, but we do notice less eye fatigue after a day of heavy work with the LED’s.
My only gripe with these lights is going back to the old fluorescent lights is no fun at all. It makes us wonder how we ever used them.
I now only recommend LED lights for this reason.
If you’re like me and have multiple stands, Bill and the team at PRO PDR can set you up with a retro-fitting for your stand.
The heads are very lightweight which is nice when booming out over a roof.

[Video update] Since we shot this, the slight curve is no worse than new and does not affect its use at all.

Read More
PDR Tools

How to make a practice light for PDR Training

Lights for PDR training are one of the most expensive items you’ll need to get started.
Watch the video on how to build this practice PDR light for as little as $70 in materials. All parts available from your local big box hardware store.

practice pdr training light handle

 

Watch this video to save some of your hard earned money for paintless dent removal tools.
I’ll show you where to get the parts and how to build it.

PDR Training DIY Light

Click the link to watch the free video about PDR Lights.

Read More
PDR Tools

Glue pull vs. PDR – Who Will Win?

There are two main methods of paintless dent removal, glue pulling or glue pdr, and pushing from the back PDR.
The differences are this: one is done from above and one from underneath. Which is better?
Watch these ambiguous videos for the answer.

Think I’m trying to sell you on glue pulling? Watch the next one.

Some say I’m old school, but I like to use glue pulling only when I have to.
I’ve always said a good pusher makes a good puller, so if you know how to push, glue pulling comes easier.
The requirements are the same for the PDR tech. You must know how to read a dent well and know what is low and what is high. Where to push next, or pull or knock down.

With today’s cars you will need to know how to do both, so be clear with your PDR trainer about what you will learn.
There is a disturbing trend with some paintless dent repair schools, where only glue pulling is taught.
This is only half (or less) of the full story of PDR.

Remember, push from behind paintless dent repair has about 15 years head start on glue pulling.
But for those places with no access, glue pulling is a real complement to PDR.
What about you? Push or pull?
Tim

Read More